Production Line
Friction Material Production Line
F.C.C puts friction materials in the most important position. With continuous research, development for fine paper friction materials, it has passed the performance standards from the papermaking stage.
The quality of the friction material direcctlyaffects the performance of the clutch itself, which is the most critical point. Through perfect production technology and advanced production equipment, we are able to handle the processes of folding, bonding, grooving, and forming into universal shapes in addition to paper processing.
In addition, we not only aim to pass the standards of environmental regulations, but also aim to achieve a production system that generates zero waste during the press molding stage.
Clutch Friction Dick Production Line
FCC have developed rubber-cork based material, paper-based, semi-metallic and ceramic clutch friction material which has been widely used in motorcycles, ATV, UTV, Automobile as well as scooters
Advanced Manufacturing Method
The bonded friction pad manufacturing method is an exclusive manufacturing method developed by F.C.C. The efficiency and quality improvement of clutch production has brought about an evolutionary production system that has made great progress. By pressing the strip-shaped friction material onto the core plate, the efficiency of the process and the material qualification rate have been greatly improved. In addition, due to the highly flexible oil tank shape brought about by the characteristics of the manufacturing method, it can flexibly respond to various requirements of the product.
FCC Clutch Assembly Line
F.C.C is the only manufacturer in Japan with capabilities from friction material development to overall manufacturing of clutch assemblies.
Now we have production line for wet multi-plate clutch assembly, wet multi-plate assist and slipper clutch assembly(A&S), motorcycle racing clutch assembly, CVT clutch assembly, AT clutch assembly, etc.
In order to quickly respond to customer needs, we maintain strict quality management and a high degree of cost optimization throughout the entire process from the development stage, trial testing, mass production, and product development. In addition, through continuous efforts to improve production efficiency, we are also constantly looking to improve existing production methods.
Production Line for Clutch Spare Parts
Our plants have all the infrastructure in place for in-house production, zinc die casting, aluminum die caasting, press shop, assembly line, machining, molding, welding along with testing facilities.
The spare parts include clutch steel plate, clutch hub, pressure plate, clutch lifter, clutch spring, clutch housing, clutch outer comp., scooter clutch parts and many more.
OEM/ODM
We have special design team to meet your OEM design requirements
Just let me know your idea, we will make 3D design for your checking
Reasonable price and full production lines to meet your production need
Strictly QC team to sure all products meet standard
We can strictly follow client craft request.
Welcome your any discussion for OEM or ODM
R&D
F.C.C. Papermaking and New Materials Technology
FCC's unique papermaking technology cultivated through the manufacturing of highly durable and highly heat-resistant friction materials. We provide highly functional paper substrates applicable to various products with raw material blending, structure control, and shape control technologies suitable to customer needs, contributing to higher functionality, lighter weight, and cost reduction of products.
Because FCC is a multidisciplinary manufacturer, we are able to handle the processes of folding, bonding, grooving, and forming into universal shapes in addition to paper processing.
The unique and porous structure of paper is highly applicable at a high level to various applications, such as heat insulation, insulation, radio wave absorption, filtration, and catalysts; in terms of thermal management, it can be applied to the development and manufacture of EVs and related products as well.
Using the friction material manufacturing technologies, we develop new materials in-house that create value in a variety of fields and manufacture them in small lots.
FCC New Materials Technology Features
High Filling Material (Powder)
FCC's unique papermaking technology allows for filling highly functional materials at a high ratio. Filling of a large amount of highly functional ingredients expands the options for use in a variety of applications. In addition to powders, combinations with a wide variety of materials such as functional fibers, synthetic fibers, inorganic powers, microparticles, metals, and natural materials are possible.
FCC Custom Fiber Spacing Technology
1, Customizable spacing for application of functional material
2, Convert difficult-to-handle materials into easy-to-use forms (good handling and processing)
3, Using Paper as temporary molds (later applying functional material)
Total Control Paper Structure
Paper structure is controlled in the papermaking process. Various shapes are provided in response to the applications such as thickness, density, surface structure (grooves, unevenness), and internal structure control (porosity).
High Precision Control of Paper Structure
1, Creating specific functionalities through control of paper surface conditions
2, Porous structure control opens the door for expansion into filter applications
3, Thickness control, capable of handling paper thicker than 1 mm
Our Advantages
FCC Unique Formula
Our database and know-how of raw materials, papermaking, and coating conditions, based on our many years of experience in friction material development and manufacturing, allows us the formulation design tailored to a wide variety of applications.
New Papermaking Technology
Utilizing our new papermaking technology which can realize adjustable paper structure and surface condition control
Total control of specific paper surface conditions, such as forming honeycombs for purifying exhaust gas, pyramid structures for absorbing radio waves, etc. in addition to manufacturing paper with different pore diameters and porosities.
Analysis and Evaluation
We have an environment in place that allows material analysis (ingredients, composition, hardness, stress, surface analysis, CT), strength testing (tensile, blanking, functional evaluation testing) and product evaluation (function, strength, durability testing).
Combination of Casting Technology and Joining Technology
Combination of various other technologies, such as casting and joining, enables flexible approach to EV, thermal management, radio wave, and electromagnetic wave control.